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Tesla is facing issues with the bare metal construction of the Cybertruck, which Elon Musk warned was as tricky to do as making Lego bricks

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[-] Hazdaz@lemmy.world 120 points 1 year ago* (last edited 1 year ago)

"All parts for this vehicle, whether internal or from suppliers, need to be designed and built to sub 10 micron accuracy.​"

LOL

Yeah ok.

Tell me you know nothing about manufacturing, without telling me you know nothing about manufacturing.

That one quote - assuming it is accurate - explains that Musk is even more of an idiot than everyone already knew he was. You don't make things at those tight tolerances. A couple of dimensions on a part might be (for instance the bore on a press fit sleeve), but you'd almost never, ever hold an entire part to that tight of a tolerance.

In imperial units, 10 microns is .00039". A human hair is roughly .001 to .005" thick. So he is asking for a tolerance that is 3 to 10x smaller than the thickness of a human hair. To put the absurdity of Musk's demand into perspective, most parts that go into a car are roughly an order of magnitude looser in tolerance with some dimensions being 2 orders of magnitude looser.

That difference might not sound like a lot, but holding something to +/-.0039 versus +/-.00039" could easily triple the price of an item or more. Easy. You use a tight tolerance only when you need to - that's engineering 101. Some parts could easily be +/- .039" and not affect their performance on bit. Close tolerance engine parts might be held at what Musk is demanding, but never "ALL PARTS" would be held to that.

[-] nekusoul@lemmy.nekusoul.de 26 points 1 year ago* (last edited 1 year ago)

As someone who knows almost nothing about the topic, wouldn't some (most?) of these parts be big enough that a small change in temperature or air pressure alone would cause these parts to expand/shrink enough to go over the tolerance limit?

[-] Thetimefarm@lemm.ee 22 points 1 year ago

Yes, and different materials will have different rates of thermal expansion. That's probably why the pixel 7 camera glass was cracking for no apparent reason when winter hit. Imagine coming out in the morning and finding all the glass in your car shattered because it got cold overnight. Or even worse you take it out of a heated garage on a cold day and the glass shatters while you're driving.

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this post was submitted on 26 Aug 2023
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