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PETG will almost certainly be fine. Just use lots of walls (6 walls, maybe 30% infill). PETG's heat resistance is more than good enough for a non-enclosed printer. Prusa has used PETG for their printer parts for a very long time without issues.
Heat isn't the issue to worry about IMO. The bigger issue is creep/cold flowing, which is permanent deformation that results even from relatively light, sustained loads. PLA has very poor creep resistance unless annealed, but PETG is a quite a bit better. ABS/ASA would be even better but they're much more of a headache to print.
Totally. There is heat from repeated deformation, but I didn't explain how little heat it was, so I clarified in a later comment. All motion creates heat, etc, etc. (TBH, I shouldn't have mentioned it. Oh well. I let that cat out of the bag, so it's too late.)
But also yes, I have experienced PLA "cold flowing" on some parts as a well so I can confirm that for sure.
All good, it's still something to keep in mind (especially if OP thinks about enclosing their printer in the future). Thanks for your comment!
Infills over 10 to 15 percent get you very little increase in strength. It's not until you get to the sweet spot of 80-85 percent infill rates do you get a real boost in strength. Then above about 85% the gains again taper off dramatically all the way to 100% infill. Otherwise you are merely wasting filament and money to just feel good. If you need more strength, add more perimeters and tops and bottoms.
I would use a .60mm nozzle, PETG or PLA will work just fine, 4 perimeters, and 4 top and bottom layers. And either 10% cubic or gyroid infill. That should create a part that will last for years.
Thanks!
In my experience doing a bit more than 10% can be helpful in the event of underextrusion, plus I've seen it add a bit more rigidity. But you're right that there are diminishing returns till you start maxing out the infill.
4 perimeters at 0.6mm or 6 at 0.4 should be fine.
That's good to know, maybe I'll give it a go then 👌