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3DPrinting
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Infills over 10 to 15 percent get you very little increase in strength. It's not until you get to the sweet spot of 80-85 percent infill rates do you get a real boost in strength. Then above about 85% the gains again taper off dramatically all the way to 100% infill. Otherwise you are merely wasting filament and money to just feel good. If you need more strength, add more perimeters and tops and bottoms.
I would use a .60mm nozzle, PETG or PLA will work just fine, 4 perimeters, and 4 top and bottom layers. And either 10% cubic or gyroid infill. That should create a part that will last for years.
Thanks!
In my experience doing a bit more than 10% can be helpful in the event of underextrusion, plus I've seen it add a bit more rigidity. But you're right that there are diminishing returns till you start maxing out the infill.
4 perimeters at 0.6mm or 6 at 0.4 should be fine.